Thread Rating:
  • 6 Vote(s) - 3.83 Average
  • 1
  • 2
  • 3
  • 4
  • 5
Notes on alternator belt renewal 04 Berlingo 2.0ltr HDI with AirCon
Lift Bonnet and secure
Loosen R/H side front wheel nuts
Lift front right side of car and secure
Remove front R/H wheel
Remove wheel arch splash shield

Make careful note the route the belt takes around the pulleys!

Belt is tensioned by the upper of the two idler pulleys which is spring loaded (and its a strong spring!).

To release tension, place an open-ended 14mm spanner securely on the pulley nut, then attach a suitable ring spanner to its end to extend it.
Pull down on spanner combination firmly (anti clockwise), the tensioner pulley should swing/rotate releasing tension on the belt (It maybe possible to lodge the spanner while under tension to secure it).
Slip belt from lowest rear pulley (crankshaft) then release tension on tensioner pulley, remove spanner. Fully remove old belt then fit new belt over all but lower rear pulley.
Release tension on the tensioner pulley again (turn anti clockwise again), slip belt over the lower pulley. Release tension pulley and remove spanner.
Carefully check the run of the belt and its lay over the grooved pulleys, especially the alternator pulley, as its quite hidden away.
Replace splash guard then front wheel, lower car, tighten wheel nuts. Start engine, check belt. Close bonnet.

Old belt lasted 100,000 miles and had not failed but starting to shred. New belt is a Gates cost £11 from motor factors.

Attached Files Thumbnail(s)
[-] The following 2 users say Thank You to ebbo for this post:
  • addo, ron
That's just how I did it. Except I forgot which pulleys it went around and in which order. Took me a while to figure it out!
Somedays you're the pigeon, Somedays you're the statue.
(02-03-2014, 11:48 AM)steve valentine Wrote:  That's just how I did it. Except I forgot which pulleys it went around and in which order

That's exactly where I went wrong!! :brickwall: Hence the attached picture... Smile
I think if you can remember that the two small pulleys that sit between the
large pulleys are the only pulleys on the outside of the belt you can't get it wrong.
The Older I get the Better I Was!  Cool

Forum Jump:

Users browsing this thread: 1 Guest(s)
You have to register before you can post on our site.



(Advanced Search)

Latest Threads
Taking along time to heat up/warm the cabin
Last Post: jj9
Today 10:57 AM
» Replies: 10
» Views: 193
Next gen berlingo multispace
Last Post: Solent
Today 10:20 AM
» Replies: 16
» Views: 305
Are Mud Flaps the Answer ?
Last Post: doofer
Today 10:01 AM
» Replies: 15
» Views: 475
Head Light Bulbs
Last Post: doofer
Today 09:51 AM
» Replies: 37
» Views: 1203
Help needed have immobiliser fault and fan probl...
Last Post: brajomobil
Today 08:54 AM
» Replies: 3
» Views: 134
New tablet fitted
Last Post: Andre
Today 08:31 AM
» Replies: 1
» Views: 64
January Picture of the Month Contest
Last Post: Andre
Today 08:22 AM
» Replies: 1
» Views: 130
1.6hdiTurbo Over Boost OBD code P0234
Last Post: berlingo16hdif
Yesterday 11:00 PM
» Replies: 11
» Views: 14488
Supermarket Diesel
Last Post: Silverberlingo
Yesterday 08:26 PM
» Replies: 6
» Views: 157
2005 Berlingo
Last Post: len glover
Yesterday 07:23 PM
» Replies: 7
» Views: 128

Recent Visitors
Locations of visitors to this page