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Another 1.9 TD post
#1
I don't have a Berlingo (yet).  What I do have is a 1.9 TD from a Peugeot 806 that I have just scrapped, an exhaust manifold and turbo from a Xsara I scrapped last year and a Bosch injector pump that I never got around to fitting to that car.   I am thinking it would make a good project to stick it all in a Berlingo.

Although I have the gearbox for the 806, I don't think it would work with a Berlingo.  Rather than buy a 1.9 D and a TD gearbox  it seems to make more sense to get a 2.0 HDI 90 equipped one and fit a simplified loom.

Does anyone have experience with aspects of this swap, such as:-

Can the 806 inlet manifold be used?

Which engine mounts?

How tricky would the rewiring be?  (are all HDI multiplexed, or is there a 'simpler' one to look for?

would the HDI driveshaft fit to the rear of the XUD block?

Clutch/flywheel options

Any other issues I should be aware of.....
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