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Manual clutch cable
#1
I preventively changed my clutch cable a few months ago as I didn't know the age of the original. I made the mistake of hanging the new one and filling with oil to help lubricate it. This seems to have had the unfortunate consequence of allowing the self adjusting mechanism to slip and introduce a lot of slack in the pedal travel. Fiddling with the cable adjuster makes it work again but only for a short period.

I've tried looking for a manually adjusted cable as all the shorter left hand drive cables are manual adjustment. 
I did search on here regarding manual adjusters but couldn't find anything. I Finally found one on Autodoc last night so for £19 it's ordered. I'll report back when it arrives and is fitted.
2004 Peugeot Escapade 2.0HDI. 115k miles
2004 Volvo V70 2.4  208k miles
2011 Volvo XC90 215k miles
2005 Porsche Cayenne 170k miles
[-] The following 3 users say Thank You to Kyleonsite for this post:
  • evdama, jj9, RJBingham
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#2
Fitted the manual clutch cable today as the original/replacement (Pagid) cable had fully died - the adjuster had slipped even more.

The manual cable is easy to fit - I nipped up the end cable adjustment nuts drove round the block a few times to bed everything in then wound the main white coloured adjuster a few turns and nipped up it's locknut.

The clutch pedal is far easieri/lighter than the previous cable - pulling that one back and forth once removed you could feel something internally 'bumping'

Will see how long it lasts!

[Image: IMG-5895.jpg]
[Image: IMG-5896.jpg]
[Image: IMG-5897.jpg]
[Image: IMG-5898.jpg]
2004 Peugeot Escapade 2.0HDI. 115k miles
2004 Volvo V70 2.4  208k miles
2011 Volvo XC90 215k miles
2005 Porsche Cayenne 170k miles
[-] The following 2 users say Thank You to Kyleonsite for this post:
  • ItsGreen, jj9
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#3
Have you got the part number for the one you ordered?
Could be worse.... Could be a Caddy.
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#4
(10-09-2023, 06:05 PM)ItsGreen Wrote:  Have you got the part number for the one you ordered?

It's this one - I got it from Autodoc of Germany but they are now out of stock.

[Image: IMG-5899.jpg]
2004 Peugeot Escapade 2.0HDI. 115k miles
2004 Volvo V70 2.4  208k miles
2011 Volvo XC90 215k miles
2005 Porsche Cayenne 170k miles
Reply
#5
Manual clutch cable update.........snapped tonight! (thankfully just outside the house)
2004 Peugeot Escapade 2.0HDI. 115k miles
2004 Volvo V70 2.4  208k miles
2011 Volvo XC90 215k miles
2005 Porsche Cayenne 170k miles
Reply
#6
Ebay list them for 35 delivered
2007 M59 1.6 HDi 

Serieal Berlingo owner  Heart Heart Heart
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#7
How long are Berlingo clutch cables known to last?  When, a few years back, I mentioned to my local independent Citroen specialist that maybe I should preventitively change the one in my M49, he said he had never known one to fail.  So I didn't change it and am still on the original after 23 years and 163k, though the pedal does sound a bit creaky sometimes.
Work van:     2020 1.5 BlueHDi 100 Enterprise Berlingo
Spare van:    2001 1.9 600d Berlingo
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#8
have a read of my posting on this older topic ....... on page 2


   Heavy cable clutch - Page 2 (berlingoforum.com)
2007 M59 1.6 HDi 

Serieal Berlingo owner  Heart Heart Heart
Reply
#9
Sorry! Should have updated sooner.

On further inspection it appears the cable is actually okay, it's the clutch itself/release bearing or the fork has failed. Will disassemble when I get minute.
2004 Peugeot Escapade 2.0HDI. 115k miles
2004 Volvo V70 2.4  208k miles
2011 Volvo XC90 215k miles
2005 Porsche Cayenne 170k miles
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