Thread Rating:
  • 19 Vote(s) - 2.32 Average
  • 1
  • 2
  • 3
  • 4
  • 5
Fuel Injection Pump leak.
#1
I have just discovered that my Berlingo's Delphi Injection pump is leaking. It's dripping fuel out of the top cover of the fuel pump. Not a huge amount, but it's enough to notice. The car still runs fine, so it must be on the low pressure side of the pump. It is coming out of a shaft in the cover, so presumably the o-ring is failing. See photo

[Image: Picture365.jpg]

Can this be repaired in situ, or is it a replacement pump time :censored:
Reply
#2
Hi, I had this on my old Mk1. Their are two o rings which need replacing. NOTE THIS IS A LUCAS PUMP!
Simple enough to do, 4 x T25 screws on the lid and a couple of 10mm nuts on top of the control levers. Make a note/mark the way the levers and springs come off the shafts as you can get the shafts 180 degrees out. The lever you want to get to should come off with the cover but the accelerator one will have to be pushed down through the lid.
Make sure you don't get any dirt in the bowl after the lid is removed as you are now in the pump!
Have a look at this old Lucas pump that I had.

This is the top removed showing the accelerator lever shaft with two o rings.
[Image: 2vwcvfn.jpg]

This is the lever you want after it has been removed from the lid.
The top o ring has been removed for measuring. My approx measurements were - 7 x 10 x 1.5mm (id x od x W)
Don't forget that your bowl will be full of fuel and may be still slightly under pressure. Let us know how you get on. :thumbsup:
[Image: 2j2coyf.jpg]
Confusedalut:
2006 2.0hdi 600 with bench seat.  Cool
Reply


Forum Jump:


Users browsing this thread: 1 Guest(s)
[-]
Welcome
You have to register before you can post on our site.

Username:
  

Password:
  




[-]
Search
(Advanced Search)

[-]
Latest Threads
Berlingo Exhaust Dilemma
Last Post: hawaiianblue
Today 05:51 PM
» Replies: 4
» Views: 115
FOR SALE: 2015, 65 plate Berlingo Van
Last Post: Tree
Today 05:47 PM
» Replies: 0
» Views: 11
Valves DW8
Last Post: Arbe
Today 05:19 PM
» Replies: 19
» Views: 1323
1.6 Hdi 'Missfire' under load (and a clonk)
Last Post: cancunia
Today 05:04 PM
» Replies: 11
» Views: 881
hi
Last Post: polar
Today 04:42 PM
» Replies: 2
» Views: 92
Major investment time.
Last Post: geoff
Today 01:45 PM
» Replies: 6
» Views: 345
DW8 cambelt whine after changing it
Last Post: Arbe
Today 12:50 PM
» Replies: 5
» Views: 789
Collected Berlingo today
Last Post: Gadgetman
Today 08:05 AM
» Replies: 6
» Views: 750
Front suspension top mounts
Last Post: hawaiianblue
Yesterday 09:04 PM
» Replies: 15
» Views: 13803
Well, I’ve bit the bullet....
Last Post: Tree
Yesterday 07:53 PM
» Replies: 2
» Views: 232

[-]
Recent Visitors
Locations of visitors to this page